Equipments
bottling plants
Garrafa - Engarrafamento Rotativo Automático - GAI

Bottling and labeling machinery
The average rates: 1200-20000 bottles / hour.
For Beer and Gaseous Products at Ambient Temperature, Wine and Food Products
Imported technology. Satisfaction Guaranteed

Automatic stainless steel frame with stainless steel ROOF made or with integrated stainless steel frame of integrated automatic cleaning type ROOF composed by:

[1] 20 Two-phase sulfur fan Øp mm 1080 (eg water + gas) in stainless steel for bottles with a maximum diameter of 115 mm. A tweezers device carries the bottle by the neck and - through a toothed wheel system pushed by a camera - turns it upside down. The nozzle enters the neck of the bottle for 75 mm. Injection occurs only in the presence of a bottle. There is no contact between the neck of the bottle and the parts of the injector. The two injection system is completely separate. The calibration and the duration of the injections can be adjusted through an external camera system. Dripping water is recovered in closed circuit without wetting the machine. The tweezers then return to the normal position and open by letting the star out put the bottle on the conveyor belt.

[2] 24 Filling with high pressure electropneumatic annular tank for bottles with a maximum diameter of 115 mm Øp mm 1080.
Each valve is equipped with:

• Inductive sensor for bottle presence and start of cycle.

• Pressure transducer to signal vacuum and bottle pressure (valve does not reach if bottle does not reach tank pressure)

• Vacuum circuit electro-pneumatic valve

• Electro-pneumatic pressure compensation valve With tank gas

• Electro-pneumatic valve of automatic leveling circuit

• Electro-pneumatic valve for gasification circuit

• Double-acting electro-pneumatic circuit for opening / closing gas return circuit

• Double-acting electro-pneumatic circuit for opening / closing liquid circuit.

• The level of filling can be adjusted from the control panel with a setting range between 25 and 100 mm from the top of the mouth without manual intervention. Each valve has a soft bottle for cleaning

• Sterilization of the machine. The placement of the flasks is automatic with the cycle manipulated from the control panel.

• The valve can operate both with gassed liquids with a pressure up to 8 bar and with liquids still under pressure up to 0 bar. The level of filling is accurate, even without using the automatic leveling circuit.

• Full closing of the filling valve helps to degass even with difficult products and allows the bottling of sparkling wines at room temperature.

• The filling valve is protected by patent No. TO2012A000869.

• All the circuits are channeled (even the gasification).

• The filling has a CIP sterilizer circuit.

• The filler has an analog level sensor suitable for administering the inverter of the feed pump (the pump is not included in the Price List).

• Liquid ring pump with recirculating tank with thermocouple, level sensor and solenoid valve to control the temperature and water level in the tank.

• Tank gas pressure and bottle leveling manipulated by the PLC.

• Centering filling nozzles with movement and chamber for the center of the bottle. Neck on the star of entry.

• The filling has auto-wash nozzles in case of bottle breaks.

• Mechanical bottle lifting parts with camera return and automatic lubrication.

[3] 4 rotary vacuum rotary tower Øp mm 324. Cork closure at 16 mm. Feeding of mono-tube corks with cams system for safe cork distribution in the head (cork feeder not included in the price list, see CAPSULES FEEDER section). The heads, the centralizing cones and the disassembly of the sector of high vacuum cams are very easy and fast. Pedestal for lifting oil bath bottles. Photocell of presence of cork. Generalized use of stainless steel.

It is possible to automatically ignore the cutter and / or the roller and / or rotation of the control panel on the control panel. The inlet and transfer between the stations are granted by inlet screws that drive and synchronize the bottles.
The monoblock is equipped with: - Safety guards according to CE standards with tempered glass doors. - Universal entrance screws. - Motor adjustment of the sides. - Centralized dummy bottles for sterilization of rinsers. - Electrovalves kit to switch the Liquid inlet and discharge of gas and washing liquid From the circuit after the washing cycle.- PLC and operation terminal (touch screen) .- Electrical height adjustment of all stations.- Capsule / stopper presence device. - Equipped for a cylindrical type of bottle.

Sparkling wine output 2250 liters / hour Still drinking wine 3750 liters / hour Vitro 1500-5000 bottles / hour